How to Fix Polyurethane Mistakes – Over 15 Polyurethane Mistakes Solved

Woodworkers prefer Polyurethane to other topcoats due to its durability and water resistance. Besides, it is a more famous alternative to conventional finishes like lacquer or shellac.

The formula comes in water-based and oil-based options. You will also find it in various sheens, from glossy to satin.

Thus, you are sure of beautiful woodwork regardless of the project’s needs.

However, being careful during the process is prudent regardless of the chosen method.

In addition, mistakes are sometimes inevitable during or after the Polyurethane application.

So, let’s engage in a detailed discussion on how to fix polyurethane mistakes.

Fortunately, you can remedy most Polyurethane mistakes by cleaning, sanding, preparing the surface, and reapplying the finish.

Moreover, use a high-quality formula, and store it in favorable conditions to keep it in good shape.

Also, adhere to the recommended application techniques and precautions from the manufacturer.

This way, you prevent potential problems, which is ultimately the best troubleshooting strategy.

Interestingly, there are multiple fixes to solve polyurethane mistakes. Read this article till the end for more information.

Also, I have included a detailed procedure for successfully applying the finish to your workpiece.

What Is Polyurethane

Can You Polyurethane Over Shellac?
Image of Polyurethane Finish

Polyurethane consists of polymers and urethane. Further, the urethane groups link the polymers, creating a versatile compound.

As a result, the material takes multiple forms, delivering a safe, durable, and stable project. 

Polyurethane outshines other potential synthetic compounds in heat resistance. Moreover, it does not melt when heated.

This heat resistance quality makes the product perfect for elements emitting substantial energy.

Besides, while most polyurethane types are heat resistant, we only have a few select compounds that melt under heating.

You can formulate Polyurethane in multiple ways thanks to its synthetic nature.

Some famous uses include topical applications such as paints, adhesives, foams, sealants, and varnishes.

Also, since Polyurethane is plastic, you can manipulate it to create various velocity steps.

For instance, it can be pliable, flexible as with sealant, and still be rigid and durable as with car parts.

Even better, Polyurethane can be a liquid finish. It delivers a perfect topcoat for acrylic, latex, and wood surfaces.

The formula is also available in oil-based and water-based versions, accommodating your project’s needs.

Water-based Polyurethane delivers a more straightforward application for lighter surfaces. In addition, it dries more quickly than the oil-based type.

The finish has lower toxicity and odor but gives some VOCs under chemical use and heat. Hence, please be careful.

On the other hand, oil-based Polyurethane is better for projects exposed to heat, like kitchen tables.

However, the formula releases more VOCs than its water-based counterpart. 

Therefore, you need a longer drying duration and proper ventilation during application. In addition, expect a slightly yellow color when the surface dries.

Examples of Polyurethane Mistakes and How to Fix Them

Various issues arise when applying a polyurethane coat. Furthermore, they occur for different reasons, requiring you to be extra careful during operation.

Moreover, identifying the problem and its cause is prudent before fixing observed abnormalities.

This next section gives 17 primary polyurethane problems to expect. We will also discuss their causes, tools needed during fixing, and the best troubleshooting strategy.

The issues include

Bubbles In Polyurethane Finish

Luckily, it is normal to have air bubbles trapped in the topcoat. But the occurrence delivers an uneven appearance, resulting in a disfigured polyurethane job.

Hence, please avoid them as much as possible.

Reasons

Bubbles in a Polyurethane formula occur due to different reasons. The primary ones are as follows.

  • Shaking the Product Before Application. Usually, Polyurethane needs stirring before use to guarantee an even surface.

But most woodworkers mistakenly shake the can vigorously instead of gently stirring. As a result, they trap air bubbles in the formula.

  • Wiping the Brush on the Polyurethane Can’s Side. Wiping the paintbrush along the container’s side traps air bubbles in its fibers.

Then, they mix with the finish during application and later dry, causing permanent bubbles.

  • Thick Coats. Using thicker Polyurethane layers increases the chances of trapping air into the finish.
  • Poor Surface and Brush Preparation. Cleaning the surface is advisable before applying the Polyurethane coat.

In addition, prepare the paintbrush by dipping it in the solvent. Otherwise, you’ll get air bubbles between the bristle and ferrule.

  • A Rough Surface. A rough and uneven surface increases the bubbling risk. The scenario occurs due to tiny spaces on the uneven edges that trap air. 
  • Using the Wrong Brush Type. Brushing is challenging if the application surface is incompatible with the brush.

Besides, the wrong applicant increases the bubbles in the finish, compromising a professional finish.

Remedy
  • Stir the Polyurethane Can Without Shaking. Thankfully, stirring delivers a uniform formula composition and prevents bubbling. 
  • Clean the Surface. This step is mandatory if you want an expert look. Besides, it prepares the surface for a topcoat and removes trapped air bubbles.

So, sand and wipe the workpiece using a rag before applying the formula.

Also, dip the cloth in mineral oil when using oil-based Polyurethane or alcohol when handling the water-based type.

  • Apply thin Coats. Please avoid thick Polyurethane layers. They have long drying durations and trap air during application. Thus, always use thin coats.
  • Tap on Bubbles Before Drying. Gently tap on the bubbles as soon as you notice them. Use the brush’s top until they flatten.

However, this exercise only works before the formula dries. Otherwise, there is no use in tapping for dried Polyurethane.

  • Sanding After Drying. Sanding the surface is an excellent way to remove bubbles on dried Polyurethane. Then, reapply the finish appropriately to avoid repeating mistakes.

Puddles In the Polyurethane Finish

Most woodworkers notice puddle marks after applying Polyurethane. Like bubbles, these blemishes occur due to multiple reasons and mistakes.

However, they are larger and make some surface areas thicker than the immediate surrounding.

Reasons
  • Thick Coats. Applying thick polyurethane layers is the primary cause of puddles. Besides, the regions making first contact with the brush are usually thicker and gradually thin out as you proceed.

As a result, the finish has some extra thin and thick regions, which appear as puddles.

  • Applying Subsequent Coats too Quickly. Polyurethane puddles will also occur when you add another layer before the previous one dries.
Remedy
  • Wipe the Finish With a Wet Cloth. More specifically, use a rag dampened with mineral spirits for oil-based Polyurethane and one soaked in water for a water-based product.

Next, wipe off the oil-based surface after 20 minutes and the water-based one after five to ten minutes.

  • Sand and Start Over. Please sand the surface again if you cannot wipe it. Then, reapply the polyurethane topcoat.

Further, apply thin coats and wait until each layer dries before adding the next.

Uneven Polyurethane Finish

Getting complete and uniform coverage is a crucial task, especially for Polyurethane. Further, the reasons for an uneven finish include

  • A contaminated polyurethane product.
  • Insufficient mixing.
  • Applying Polyurethane on a dirty surface.
  • Improper sanding
  • Uneven polyurethane application.
Remedy

Unfortunately, the only fix for an uneven finish is sanding the workpiece and starting over. Check out the steps below for a better result.

  • Sanding the Surface. Sand the workpiece with fine-grit paper. But please avoid sanding too hard lest you ruin the material.
  • Cleaning the Surface. Use a clean cloth to wipe the surface to remove dirt, dust, and debris. Otherwise, dirty surfaces cause lots of problems.
  • Application. Use a soft brush to apply the polyurethane formula smoothly. Further, always apply thin coats and ensure uniform thickness for the entire surface.

Next, wait for the first layer to dry before adding the second.

Separating Issues In Polyurethane Finish

Sometimes, polyurethane layers separate over time. It is an unsightly appearance and can happen due to the following reasons.

  • Wrongly mixing the formula
  • Using a contaminated product
  • Applying expired Polyurethane
  • Working on a dirty surface
  • Using oily lumber, which doesn’t bond well with the finisher
  • Applying thick polyurethane layers
Remedy
  • Sanding. First, sand the surface using fine-grit sandpaper. But sand gently to avoid damaging the workpiece.
  • Cleaning. Wipe the surface with a clean rag to remove dirt before applying any coat. Also, ensure the workpiece dries properly before wiping.
  • Application. Use a soft paintbrush to apply the polyurethane finish gently. Moreover, utilize thin layers and give them sufficient time to dry.

Discoloration/ Blotchy Polyurethane Finish

Polyurethane discoloration is among the most annoying issues because you have little control over it. Besides, it is more of a natural process than a mistake.

Interestingly, once the finish sets over your hardwood, you’ll notice a yellow hue over time.

Reason
  • Prolonged UV Rays Exposure. Discoloration results from the polymer’s backbone oxidation due to sunlight exposure.

Further, it is common with oil-based polyurethane coats. So, you can only minimize the issue by avoiding sunlight exposure or using a non-yellowing varnish.

Remedy
  • Reapply the Polyurethane Finish. Strip the surface and reapply the topcoat again when you notice yellowing.

Please note that some woodworkers use ultra-fine papers to strip the yellow tint, but it does not work.

  • Consider a Water-Based Product. Generally, use water-based Polyurethane when working on outdoor projects exposed to the sun.

In addition, apply thin layers and wait for each to dry before adding the next.

Surface Roughness of Polyurethane Finish

This problem involves the finish being rough, not just appearing rough. Besides poor aesthetics, it feels has an uncomfortable feel, compromising the purpose of the topcoat.

Reasons
  • Insufficient Surface Preparation. Dust and debris make the workpiece rough when it dries.

In addition, not sanding water-based Polyurethane properly causes roughening over time.

  • Using Contaminated Polyurethane. There is a higher risk of roughening the finish if you use a contaminated or low-quality formula.

Further, contaminations can be due to other chemicals in the finish.

Remedy
  • Sand and reapply the formula if you notice a rough finish. Further, the procedure is straightforward; you only need a rag and 220-grit sandpaper for a successful outcome.
  • You can rectify the issue if you still need to apply more coats. Clean the surface thoroughly and sand it before adding the topcoat.

Follow the steps below.

  • Abrade and screen the Polyurethane surface well to recover the shiny appearance.
  • Clean the workpiece with a rag after each layer to avoid trapping moisture and dust.
  • Scuff the finish with a fine-grit sandpaper. But ensure the coating dries well to avoid ruining it.
  • Finally, if the above strategy fails, sand the surface and reapply the Polyurethane formula.

Orange Peel Effect

This term comes from the finished lumber resembling an orange peel. The surface is often rough, like an orange peel.

Reasons
  • Applying Polyurethane in Cold Conditions. The colder the working space, the longer you’ll wait between coats. Further, cold temperatures slow the drying duration and affect how fast the formula levels and hardens.
  • Use a Roller Instead of a Brush. A roller does not always lead to an orange peel effect. But the risk of having the deformity is higher with a roller.

Also, the accessory tends to deliver an orange peel hue if you do not nap it well after use.

Remedy
  • Reapply the Polyurethane. The recommended solution is sanding the surface and starting over with a spray or a paintbrush. Moreover, please only use a roller if you have enough experience.
  • Adhere to the Recommended Temperature Level. Generally, extreme weather conditions alter Polyurethane’s chemical composition and ruin the woodwork. So, check the manufacturer’s directives on the ideal application conditions.
  • Streaking Polyurethane Finish

Streaking refers to brush marks. Furthermore, streaking marks appear because the formula dries before they disappear.

This scenario causes rapid gloss levels. So, you may have some areas darker and more prominent.

Reasons
  • Poor Paintbrush Usage. This mistake is the primary cause of streaking in Polyurethane.

Brushing needs to be organized and consistent. Otherwise, moving the brush excessively over the surface increases streaking problems.

  • Using a Paintbrush with Coarse Bristles. Low-quality accessories lead to streak marks. Therefore, please avoid overly cheap paintbrushes in hardware stores.
  • Uneven Coats. Streaks appear on the surface when you overwork the finish in one region and underwork it in another. Also, disorganized and irregular motions result in streak marks.
  • Improperly Prepared Polyurethane. Generally, failing to stir the finish compromises uniformity and consistency.

In addition, you recognize streaking by more prominent marks than in immediate environments.

Remedy
  • Use High-Quality Brushes. Cheap paintbrushes are no good. However, this aspect does not mean an exorbitant price but a reasonable one.

In addition, use natural brushes for oil-based Polyurethane and synthetic ones for water-based formulas.

  • Reapply the Polyurethane. Clean the surface with a lacquer thinner or mineral spirits to remove dust.

Then, sand it lightly with 220-grit paper to remove shiny streaks before adding the finish.

Alligatoring/Polyurethane Cracking

This issue is also known as crocodile skin, crazing, or alligator skin and is a network of interconnected cracks in Polyurethane.

Reasons
  • Cold Conditions. The formula does not coalesce well when the weather conditions are too cold. Conversely, intense sunlight does not solve the issue, as it contributes to it.
  • Thick Coats. Cracks appear on a Polyurethane finish when the layers are too heavy or thick. Even worse, alligatoring may occur.
  • Contaminants in the Polyurethane. The finish may not be smooth if it has chemicals or dust.

In addition, expired products break down the finish, separating some constituents.

As a result, the surface alligators.

  • High Moisture. Alligatoring occurs when you have too much moisture in the coats. It also rises when you apply too much water during polyurethane preparation.
  • Poor Second Coat Application. Second layers are not rare during coating. So, remember, although you can sand the primary coat, adding other coats poorly leads to crazing.
Remedy
  • Sand the Surface and Reapply the Finish. The only fix to a crocodile’s skin is sanding the surface with 220-grit paper, cleaning it, and reapplying the Polyurethane formula.

Cratering Polyurethane Finish

Generally, crates are circular dents occurring on the wood surface. They are small and appear as a ‘fisheye,’ creating several sports after a Polyurethane project.

Reason
  • Contaminated Surfaces. The primary cause for catering is applying Polyurethane over contaminated workpieces. 

Further, this contamination occurs because of silicon, dust, or other chemicals. Thus, you will observe visible marks since the topcoat does not adhere to a contaminated surface.

Remedy
  • Reapply the Topcoat to the Affected Areas. Sand the surface gently with 220-grit paper and clean it with a clean cloth.

Then, reapply thin Polyurethane layers while giving them ample drying time.

Cloudy Polyurethane

A cloudy surface features a milky white hue extending a wide radius on the workpiece. Worse still, it disfigures the wood and ruins the project.

Reasons
  • Trapped Dust in Polyurethane Layer. You may leave some dust particles after cleaning the surface. These contaminants get trapped in Polyurethane coats and appear as a cloud.
  • Insufficient Stirring. Poorly stirring Polyurethane also delivers a cloudy surface. In addition, vigorously shaking the product forms bubbles on the finish.
  • Cold Conditions. Please avoid applying Polyurethane in icy areas or conditions. It hinders the finish from mixing well, leading to a cracked or milky appearance.
  • Old Polyurethane Finish. Old, expired, or substandard Polyurethane is a primary cause of cloudy surfaces. The formula breaks down with age and compromises the outcome.
Remedy
  • Apply Another Polyurethane Coat. Sand the surface using 220-grit paper and then add a topcoat. However, consider stripping the finish if the finish still looks cloudy.
  • Prepare the Formula Well. Stir the Polyurethane properly to blend all the ingredients evenly. You can also add a few mineral spirit drops for a better result.

Further, the exercise thins out the formula and makes it easier to spread.

Scratches In Polyurethane Finish

This issue is common on essential household equipment and furniture subject to frequent use.

Worse still, it is among the few polyurethane mistakes you can do little to avoid.

Further, scratches in Polyurethane can be superficial, meaning they do not penetrate the wood or finish. They may also only be visible on close inspection.

Sometimes, these scratches can go deeper into the finish. Here, they are always noticeable at a glance and thus disfigure the lumber.

Reasons
  • Using kitchen equipment on the workpiece
  • Using sharp tools on the surface
  • Placing rough objects on the wooden furniture
  • Vigorous sanding
Remedy

You can only fix this problem by sanding the workpiece and starting over.

The needed materials include a polish, mineral spirits, oooo steel wool, 320-grit sandpaper, and a clean rag.

Then, follow the steps below.

  • Identity Scratches. Examine the extent of the scratch. Furthermore, you’ll need more sanding and finishing when the blemish is too deep.
  • Apply Polish to Superficial Scratches. Fortunately, you only need a little polish to deliver a successful result. In addition, you can scratch or clean the blemish with a cloth.
  • Sand With 220-Grit Sandpaper. This step removes scratches left by 220-grit paper. However, please avoid excessive and vigorous sanding. Otherwise, you may add more scratches.
  • Clean With oooo Steel Wool. Deeper scratches need oooo steel wool to guarantee a successful fix. You can add mineral spirit to the accessory to ease the process.
  • Apply the Polyurethane Finish. Use a soft paintbrush to add uniform layers. In addition, go for thin coats as they guarantee even thickness across the surface.

Also, wait for the first layer to dry before adding others and scuff between each coat, if necessary.

  • Blushing In Polyurethane Finish

You can quickly identify Polyurethane blushing by a milky haze. It resembles a cloudy finish but differs in size.

Further, blushing Polyurethane looks like a distant, relatively cloudy surface.

Reasons
  • Using Incompatible Finishes. Polyurethane comes in two versions: water-based and oil-based.

They have specific specialty areas, requiring you to get the most compatible one for your work.

  • Droplets on the Surface. Polyurethane dissolved in solvents suffers from blushing as the solvent evaporates too quickly from the surface.

This evaporation causes a drop in temperature levels, leading to water condensation. As a result, moisture remains trapped in the polyurethane coats.

Remedy

The fix for this polyurethane mistake is sanding the workpiece and reapplying the finish. You need a clean rag, 180-grit sandpaper, and alcohol.

Then, follow the guideline below.

  • Clean the Surface. Use a clean cloth dampened with rubbing alcohol and wipe the affected regions. You can go over the surface twice to limit the blemish’s visibility.
  • Sand the Wood. Scuff the surface with 180-grit sandpaper until it appears dull. Then, wipe it with a clean rag.
  • Reapply the Polyurethane Coats. Apply thin and multiple coats instead of thick ones. Also, let each layer dry before adding others.

Runs or Too Much Polyurethane

Runs occur as the Polyurethane finish dries. Besides, it is among the most significant issues in woodworking.

The scenario is also typical for Polyurethane as it dries pretty slowly.

In addition, Polyurethane running affects both oil-based and water-based versions. They resemble droplets running down without blending with evenly spread coats.

Further, attempting to remove the imperfection results in finish deformation.

Reasons
  • Applying Too Much Finish or Thick Coats. The excess formula droplets dry slowly as they trickle down. As a result, they cause runs.
Remedy
  • Use a Paintbrush for a Wet Finish. This fix spreads out the Polyurethane formula, delivering an even surface.
  • Scrape or Sand the Workpiece. This exercise works on dry Polyurethane runs. Besides, you can only scrape or sand solidified runs. Otherwise, you’ll ruin the wet finish.

Trapped Insects and Dust in Polyurethane Finish

This is among the biggest headaches when applying a finish.

Sometimes, bugs land on the surface just before you apply Polyurethane. Thus, you have to clean the workpiece again.

Some woodworkers ignore the bugs and insects and apply the formula. However, eventually, the small mistake costs more than you think.

Therefore, please pay extra attention to keeping the workpiece clean before adding a topcoat.

In addition, other organisms, such as insect eggs and fungal spores, can hide under polyurethane coats, compromising a quality finish.

Reason
  • Negligence During Coating. Unfortunately, you may not observe dust and insects on the workpiece due to their small size.

Moreover, sometimes the tiny organisms appear inconsequential to the finish. But they are a difference between a bad and good polyurethane project.

Remedy

  • Remove Trapped Organisms on a Wet Finish. Please avoid pressing the animal on the finish or remove it by hand. So, use a toothpick as it applies minimal pressure on the surface.
  • Sand the Surface with 400-Grit Paper. Scuff the affected area with sandpaper and then reapply the Polyurethane.

Peeling

Although peeling is unwanted, it is not uncommon for a Polyurethane layer to peel. Thus, some surface regions completely lose their attachment.

Reasons
  • A Dirty Workpiece. Dirty surfaces increase the peeling risk as the topcoat cannot adhere well. Hence, cleaning the wood before Polyurethane application is prudent.
  • Thick coats. Overly thick coats also lead to a peeling finish. Further, a heavy coat does not stick tightly to the wood. Eventually, it loses its adhesiveness to the bass coat or wood surface.
Remedy 
  • Reapply the Polyurethane. Strip the finish using a paint stripper and sand the surface with 320-grit paper. Then, apply new coats, adhering to the manufacturer’s drying durations.

Dried Finish

A polyurethane coat may become extremely dry, compromising its adhesion attributes. Even worse, this occurrence only affects some surface areas, causing an unsightly finish.

Reasons

  • Old Age. Although some topcoats last longer than others, Polyurethane weakens as it ages. However, most furniture owners accelerate this process by exposing it to scorching and dry conditions.

Remedy

  • Get the Correct Supplies. You’ll need mineral spirits to thin the Polyurethane. This way, you’ll guarantee even coverage.

In addition, get 320-grit sandpaper to smooth the surface.

  • Prepare the Surface. Sand the surface with the recommended accessory and clean it with a rag.
  • Apply the Polyurethane Coat. Use the recommended accessory to apply thin coats. Also, limit sanding to layers beneath the topcoat.

How to Apply Polyurethane

Polyurethane guards surfaces against wear, tear, and other damage.

In addition, it comes in water-based and oil-based varieties, matte and glossy sheens to accommodate multiple applications.

Thankfully, applying the formula is straightforward. Furthermore, depending on the workpiece’s shape, you can choose between wiping it with a cloth or brushing it.

The procedure is as follows.

Set Up the Workstation

Here’s what to do:

  • Clean the Area

Remove dirt, debris, and dust from the work area using a mop or vacuum.

This way, you reduce the particles ending up in the polyurethane coats and thus facilitate an even surface.

  • Increase the Room’s Air Flow

A cross-breeze helps remove the Polyurethane’s toxic fumes. Therefore, install an exhaust fan facing outward and open the windows. 

However, please avoid placing the fan close to the workpiece. Otherwise, it may blow dust toward your work and ruin it.

In addition, get a respirator featuring an organic cartridge if you cannot improve the room’s air circulation or are sensitive to toxic fumes.

  • Improvise a Work Surface

Lay out a protective covering if the workpiece needs treatment before transportation.

Use a dropcloth, cardboard, tarp, or painter’s tape, depending on what you have.

Moreover, ensure the chosen accessory covers a few feet beyond the lumber on all sides.

Then, remove objects and furniture in the surrounding areas to reduce the mess.

Prepare the Surface

here’s what you should do:

  • Strip Old Finishes

Remove preexisting lacquer, paint, wax, shellac, or varnish. Also, move the project outdoors for better circulation and to minimize the clean-up.

  • Sand the Workpiece

Start with the 100-grit paper if the wood feels too rough. Then, move to 150-grit and later to 220-grit until you deliver perfect smoothness.

Also, inspect the surface for scratches between sanding and use extra-fine sandpaper to remove them.

  • Clean up the Surrounding Area

Remove the sanding dust using a soft brush attachment. However, please avoid scratching the surface.

Next, dampen a lint-free towel and wipe the sanding dust. Also, use mineral spirits for oil-based Polyurethane and water for its water-based counterpart.

Deciding On the Application Techniques

Here’s what you should do:

  • Brush Flat Workpieces

Cover the surface using a paintbrush. But reduce the coats needed as brushes cause thicker layers.

Further, use synthetic bristles for water-based Polyurethane and natural ones for oil-based finishes.

Dunk the paintbrush bristles roughly an inch into the formula. Then, brush it in long, even strokes. In addition, run the accessory over any drips needing smoothing.

Also, overlap half the previous stroke to minimize gaps and uneven coating. Then, reinspect the surface for any drips after each coat.

  • Spray Less Accessible Areas

Use an aerosol Polyurethane can for difficult-to-reach areas. This way, you prevent drips. 

It is better to err on caution’s side and work in short bursts.

Also, cover surrounding surfaces with a drop cloth or painter’s tape before spraying. Otherwise, you’ll have a huge mess to clean.

  • Wipe Contoured Surfaces

This technique helps prevent drips from occurring in areas that are not perfectly flat. Moreover, it creates thinner coats and facilitates a smooth surface.

Fold a clean rag into a square and dip an edge into the Polyurethane. Then, wipe it onto the surface, following the wood grain.

Applying the Polyurethane

The steps involved are:

  • Stir the Formula 

Open the Polyurethane can and stir it with a stirring stick. This way, you mix the components evenly despite settling and separating over time.

Stirring is better than shaking, as the latter creates bubbles in the liquid, leading to an uneven coat.

  • Seal the Lumber

Use a clean jar to mix two polyurethane with one mineral spirit. Then, wipe or brush the first coat and let it dry before adding the next.

Typically, pure Polyurethane takes about 24 hours to dry, but the thinned version takes less.

  • Sand the Surface Again

Sand the wood before adding the topcoat. Also, remove drips, runs, visible brushstrokes, and bubbles.

Consider 220-grit paper to reduce scratching chances. Then, vacuum and wipe the surface to remove the remaining particles.

  • Apply the First Polyurethane Coat

Here, use pure Polyurethane. However, pour small portions into a clean vessel instead of dipping the applicant into the original container.

In addition, please avoid tainting your primary formula supply with dirt and dust from the roller or brush.

  • Repeat

Sand the wood again after the first layer dries. Then, add the second one using the above steps. Also, wait 24 hours for it to dry before adding subsequent ones.

Lastly, use a cardboard piece to buff the final coat to deliver a lovely polyurethane finish.

Here’s How to Apply Polyurethane

Conclusion

Polyurethane is a go-to product to protect the wood from moisture damage and scratches. It guarantees project longevity and keeps the surface looking fresh and new.

However, it is frustrating to spend time and energy applying a polyurethane coat only to deliver a failed result, and the finish does not look right.

In addition, you may not have the know-how to fix the issue or the money to return the product to the shop.

Therefore, the above write-up comes in handy in solving some common polyurethane issues. You will also find straightforward steps to salvage a bad job.

How to Fix Polyurethane Mistakes

Ultimately, stripping the surface and refinishing is the best way to correct polyurethane mistakes. 

Also, apply the formula at room temperature. And work on a clean and neatly sanded workpiece.

Finally, the most recommended approach to fixing polyurethane mistakes is preventing them.

Thus, consult the manufacturer’s directives for the necessary precautions and techniques.

Image of a woodworker wearing hearing protectors for woodworking

Tyron Otieno

Tyron is an avid woodworker and writer. He founded this website to help other woodworkers, whether hobbyists or professionals by sharing his knowledge and experiencie after a decade of woodworking.

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